OPC Integration for a Welding Machine OEM

EasyReach worked with a Welding Machine OEM to build a OPC connector to MySQL. Data read from multiple Welding machines simultaneously with a high frequency – approximately ~100 milli second data rate. Data was written in MySQL at a high speed. Important tags such as Job Number, Current, Voltage, Power, Working Hours, Part Item Number, Part Serial Number, Seam Number were read by the system and were stored in database for further analysis.

MODBUS based Fan Controller for Fan monitoring

For a large Fan manufacturing company based out of Germany, EasyReach built a Modbus controller that could controll multiple fans over RS485 and integrate with SCADA over RS232. The system comprised of EC Motor based Fan and EasyReach Controller was deployed at an Automobile manufacturer. The deployment reduced 70% of energy bill for Automobile manufacturer.

LoRa based Temperature Sensor

LoRa Temperature Sensor, senses Temperature of equipment and sends data to LoRaWAN Gateway. The sensor implements LoRa Class A protocol. It also provides battery life of 5 Years based on the configuration.

ManPower Tracking At OffShore Location In Hydrocarbon Industry

In a competitive EPC Hydrocarbon industry, there are multiple challenges for the HSE department to ensure that workers safety are not only taken care but also monitored real-time to plan and mitigate the site risks arising from time to time.

EasyReach worked together with a prominent player in the Indian Hydrocarbon Industry to automate the Worker Tracking system at Offshore Project sites. The client foresees the following benefits as part of this digital transformation initiative

  • Improve Health & Safety Identification Metrics
  • Mustering Safe Evacuation Indicators
  • Improve Productivity Monitoring on a project basis
  • Establish and compare actual productivity to base line standards

GPRS based Welding Machine monitoring

For a large Power Plant manufacturing in India,EasyReach monitored 1000+ Welding machines. Welding machines do not have ability to communicate to external world. EasyReach retrofit a Technology (Weldometer), that could read Current, Temperature, GPS location, Switch ON/OFF time form Welding machine. It helped Power Plant company locate its asset and monitor utilisation of asset on plant.

GPRS based Industrial Moving Asset Tracker

Industrial moving equipments/vehicles such as Trucks, Tankers, Fork Lift, Trains etc. are different than normal vehicles.Apart from moving, they are build t perform specific tasks such as lifting, digging, heavy goods transportations and so on. For industry, it is important to monitor their work hours, diesel consumption, present location, count of trips made, etc. Usually, these vehicles operate in harsh environment and throw high voltage on start. EasyReach industry grade tracker is built keeping in mind all these scenarios. We have deployed 150+ Industry grade Trackers at a large Power Plant.

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